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Version: Leo Rover 1.9

Task 5: Combining subassemblies

Assembly time ≈ 30 minutes

Needed tools
Needed tools

Step 1​

Front cover
Front cover
Task 2 assembly
Task 2 assembly
Assembly of top metal plate
Assembly of top metal plate
note

Slide the front cover over the differential bar.
You might need to loosen the screws first. Remember to re-tighten them later.

Assembled top metal plate
Assembled top metal plate

Step 2​

MEB assembly
MEB assembly
4x M4x8 FBHTS
4x M4x8 FBHTS
4x M4x8 FBHTS
4x M4x8 FBHTS
Attaching MEB to frame
Attaching MEB to frame
Assembled MEB to frame
Assembled MEB to frame

Step 3​

Battery quarter
Battery quarter
3x M5x10 FBHCS
3x M5x10 FBHCS
3x M5x10 FBHCS
3x M5x10 FBHCS
Attaching battery quarter
Attaching battery quarter
Assembled battery quarter
Assembled battery quarter

Step 4​

Step 3 assembly
Step 3 assembly
Attaching MEB battery cable
Attaching MEB battery cable

Step 5​

Addon quarter
Addon quarter
3x M5x10 FBHCS
3x M5x10 FBHCS
3x M5x10 FBHCS
3x M5x10 FBHCS
Assembled addon quarter
Assembled addon quarter

Step 6​

Step 4 assembly
Step 4 assembly
8x M5x10 SHCS
8x M5x10 SHCS
8x M5x10 SHCS
8x M5x10 SHCS
Attaching wheels
Attaching wheels
Assembled wheels
Assembled wheels

Step 7​

Attaching wheel cables
Attaching wheel cables
note

Run motor cables through the sides of the electronics box.
Push cable seals and grommets into the holes of the box.
Plug wheel connectors into the LeoCore controller board.
Make sure that front wheel plugs are connected to the upper sockets.

Attached wheel cables
Attached wheel cables

Step 8​

Zip ties
Zip ties
Attaching zip ties
Attaching zip ties
Attached zip ties
Attached zip ties

Step 9​

Step 4 assembly
Step 4 assembly
Attaching clips
Attaching clips
note

Separate the individual clips and remove excess material.

Attaching clips
Attaching clips
note

Press the clips into the V-slot beam grooves to secure the cables.

Assembled clips
Assembled clips

Step 10​

MEB cover
MEB cover
MEB Cover seal
MEB Cover seal
4x M4x16 SHCS
4x M4x16 SHCS
4x M4x16 SHCS
4x M4x16 SHCS
MEB cover assembly
MEB cover assembly
MEB cover assembled
MEB cover assembled

Step 11​

Antenna
Antenna
Attaching MEB cover
Attaching MEB cover
Assembled MEB Cover
Assembled MEB Cover

success

Mechanically that's it. Good job!